Samrajyaa and Company – Machining Division

Precision Machined

Castings & Prototypes

Infrastructure

Our infrastructure seamlessly connects every aspect of precision machining and rigorous testing, utilising the latest machinery, equipment and most advanced CAD/CAM/Simulation software. This integrated approach ensures every product benefits from reduced lead times, improved quality, and optimised performance.

Product Development

More than 25 GB of data goes into the design and development of every product.

  • Each casting commences with the development of accurate 3D models
  • Backed by simulation expertise in more than 2500 castings
    using MAGMA Soft & Nova Cast
  • Machining simulations get executed with precision using
    EDGE CAM & MASTER CAM
  • Additional facilities include CMMs, FARO 6-Axis Scanner among others

Machining

Infrastructure includes a wide range of CNC machines, multiple CMMs, honing inspection, profile scanners and boroscopes to ensure world class machining. 

  • 5 axis machines
  • Multitasking machine – Integrex
  • 4 axis machines
  • Horizontal and vertical machining centres
  • Vertical turnmill centers and Horizontal turning centers
  • Honing machine
HMC
VMC
Turn Mill
VTL
HTL
Honing
Proto Parts Machining
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HMC

MAKE MACHINE
Model		 NO. OF MACHINES TABLE /PALLET SIZE & MAX. TURNING DIA (MM) - ADDITIONAL FACILITIES POSITION ACCURACY LEVEL
(mm)
HMC - Doosan HM800 1 Pallet working area - 800x800mm - Pallet Rotary angle
- 1 Sec (incremental) 		Positioning accuracy
±0.005 mm

HMC - Makino
A51
1 		Pallet working area - 400x400mm - Double pallet Max. pallet indexing angle - 360°
(1° incremental) 		Positioning accuracy -
±0.0015mm

HMC - Mazak
Mazak FH4000
1 		Pallet working area - 400x400mm - Double pallet Max. pallet indexing angle - 360°
(1° incremental)
Positioning accuracy -
±0.005mm

HMC - Mazak
Mazak H500
2 		Pallet working area - 500x500mm - Double pallet Max. pallet indexing angle - 360°
(1° incremental) 		Positioning accuracy -
±0.05mm

HMC - Doosan
HM800
1 		Pallet working area - 800x800mm - Double pallet Max. pallet indexing angle - 360°
(1° incremental) 		Positioning accuracy -
±0.005 mm



HMC -Doosan


NHP8000


1 		Pallet working area - 800x800mm - Double pallet Max. pallet indexing angle - 360°
(1° incremental) 		Position Accuracy X axis - 0.008
Y axis - 0.008
Z Axis-0.011

HMC - Mazak
Mazak FH4000
1
Pallet working area - 800x800mm - 80 Tools ATC - Double pallet - Pallet Rotary angle - 0.0010 		Positioning accuracy - ±0.005 mm/Full stroke

HMC - Mazak
Mazak H500
1 		Pallet working area - 630x630mm - 120 Tools ATC - Six pallets - Pallet Rotary angle - 0.001° Position Accuracy

X axis - 0.008
Y axis - 0.008
Z Axis-0.011

VMC

MAKE MACHINE
Model		 NO. OF MACHINES TABLE /PALLET SIZE & MAX. TURNING DIA (MM) - ADDITIONAL FACILITIES POSITION ACCURACY LEVEL
(mm)
VMC - Makino Slim3 Slim3 1 Table size 600 x 400 - Single pallet 4th axis Indexer Position Accuracy X axis - 0.010

Y axis - 0.010

Z Axis-0.011
VMC - LMW JV80 1 Table size - 1000x560 mm - Single pallet 4th axis Indexer
VMC -Hartford HEP- 2150AG 1 Table size - 2000 x 1400 mm - Single pallet 4th axis Indexer Positioning accuracy -

±0.005mm/300
VMC - LMW JVM60 2 Table size - 700 x 500 mm - Single pallet 4th axis Indexer - Double pallet Positioning accuracy -

±0.010mm
VMC – Doosan VC500 2 Table size - 860 x 560 mm - Double pallet Positioning accuracy -

±0.005mm

Turn Mill

MAKE MACHINE
Model		 NO. OF MACHINES TABLE /PALLET SIZE & MAX. TURNING DIA (MM) - ADDITIONAL FACILITIES
VTL - (Doosan) VT900 2 Swing over Bed - 1000mm

Max Turning Dia - 900mm Chuck Dia - 610mm - Turn mill facility Max Live tool size Ø32
HTM - Puma Lathe Turn mill 1 Swing over Bed - 590mm Recom.Machining Dia - 210mm - Turn mill facility Max Live tool size Ø16

VTL

MAKE MACHINE
Model		 NO. OF MACHINES TABLE /PALLET SIZE & MAX. TURNING DIA (MM) - ADDITIONAL FACILITIES
VTL - Small Daewoo V15 1 Swing over carriage - 500mm

Max Turning Dia - 650mm
VTL - (Doosan) V550 1 Swing over carriage - 500mm

Max Turning Dia - 650mm
VTL - Ace plus VTL-PLUS 1 Swing over carriage - 650mm

Max Turning Dia - 720mm
VTL - Sharpline Sharpline 1 Table Diameter -1120 Max Turning Dia - 1250 Chuck Dia -1120mm

HTL

MAKE MACHINE
Model		 NO. OF MACHINES TABLE /PALLET SIZE & MAX. TURNING DIA (MM) - ADDITIONAL FACILITIES
HTL - Ace
Turning Centre 		LT20C 3 Swing over Bed - 550mm
Maximum machining diameter - 340mm

Honing

MAKE MACHINE
Model		 NO. OF MACHINES TABLE /PALLET SIZE & MAX. TURNING DIA (MM) - ADDITIONAL FACILITIES
Kushboo - Vertical honing (Single pass) HONING 1 Honing Dia - 6- 40mm can be carried out

Hartford 5A-65E

Features

  • 5Axis Machine
  • Table Size – 26”(660mm) x 20” (500mm)  x 18” (450mm)
  • Diameter – 26” (660mm)
  • Loading capacity – 500 KGS
NO. OF MACHINES TABLE SIZE & MAX. TURNING DIA (MM) ADDITIONAL FACILITIES MACHINE ACCURACY ACCURACY LEVEL
1 TABLE DIAMETER 650.0MM PROBING MODULAR FIXTURE THROUGH COOLANT PRESSURE ENGRAVING CAM PROGRAMMING XZ - 15 micron YZ - 15 micron XY - 15 micron B axis - 0.001Deg C axis - 0.001Deg 10 microns

Mazak Integrex J200S

Features

  • Milling Spindle Back Adapter : HSK A63
  • Horizontal Multi tasking Machine
  • Loading capacity – 150 KGS
  • 2-Axis Turning :
    – YAxis Sub Spindle : 8” (200mm)
    – X Axis Main Spindle : 18” (450mm)
NO. OF MACHINES TABLE SIZE & MAX. TURNING DIA (MM) ADDITIONAL FACILITIES MACHINE ACCURACY ACCURACY LEVEL
1 MAIN SPINDLE CHUCK DIA 250.0MM, SUB SPINDLE CHUCK DIA 200MM PROBING THROUGH COOLANT PRESSURE CAM PROGRAMMING AUTO TRANFERING XZ - 10 micron YZ - 10 micron XY - 10 micron B axis - 1.0Deg C axis - 0.001Deg 10 microns

Mazak VC-Ez 510 IP

Features

  • VMC – 4th Axis Machine
  • Table Size – 50” x 20”
  • Diameter – 3.15”
  • Loading capacity – 205 KGS
  • Auto Tool Length Measurement & Break Detection.
  • Smooth Synchronized Tapping
  • Optical Probe OMP 60 (Renishaw)
NO. OF MACHINES TABLE SIZE & MAX. TURNING DIA (MM) ADDITIONAL FACILITIES MACHINE ACCURACY ACCURACY LEVEL
1 TABLE X ,Y 1250 X 492 4TH AXIS PROBING MODULAR FIXTURE THROUGH COOLANT PRESSURE ENGRAVING XZ - 10 micron YZ - 10 micron XY - 10 micron 10 microns

Megaturn 600M

NO. OF MACHINES TABLE SIZE & MAX. TURNING DIA (MM) ADDITIONAL FACILITIES MACHINE ACCURACY ACCURACY LEVEL
1 CHUCK DIA 609.6MM DEEP BORE MACHINING
ATC WITH 10 POSITION
12 POSITION DRUM TURRET
TOOL EYE
3D ASSIST
C AXIS POSITIONING 0.0001DEG
THROUGH COOLANT PRESSURE CAM PROGRAMMING ENGRAVING		 XZ - 10 micron C AXIS 0.0001Deg 10 microns